Ford Mustang Boss 429

Cardboard ver.

CIM383 Physical Computing Project 1 "Something about you"


Why Ford Mustang B0SS 429

Screenshot of Intro

Picture from wikipedia page of Boss 429 Mustang

Boss 429 is one of the most classic and highly valued Ford Mustang, and Ford Mustang is always my favorite model ever since I knew it exists when I was 11 years old. Naturally, I took the chance to build one of my own cardboard version of Ford Mustang Boss 429.


Trailer

Due to the limitation of the original speaker, all the ideal sounds effects are added during editing.


Early Planning

Table of Different Modes

Table of different modes

Originally, I have two modes on my mind: first one is launching the engine and the second one is the warning light on while the motor will open the engine hood.

As I`m getting to know more about circuit python and starting think and design the sctructure of the car, I chose not to use motor and remove the engine hood opening from mode 2.

side draft

Side view draft


Designing Cuts

designing basic structure

It is impossible to find any exsisting template of Boss 429 for cutting. With images of different side of the car and official dimensions, I was able to recreate each side of the car in Adobe Illustrator. While drawing the shapes, I need to think about how to deal with the edges and connections as well

You can probably tell from the image on left that there is side with windows, front and rear with space for light, top and chassis. My plan was cut all the sides out separately, then use another small piece of cardboard to connect and fortified them together.


Import to Cricut Design

In cricut

When I was designing the basic shapes in illustrator, I didn`t think a lot about wheels, suspension and engine hood. After I have everything imported in cricut design, I manage to work these out with mainly imagination in my head: how to make the wheels rotatable, how the engine hood connect to the sides and front window. Luckily, everything turns out well and functioning in the way I thought it would be.


Fabrication

Basic Frame

The basic frame of the car

Hot Glue

I mainly use hot glue to stick one part to another

Almost finished

One trunk cap away from completion


Comepleted Project

Images

Rear Light on
Front Light on

Front and Rear view with light on.

Front Light OFF
Rear Light off

Front and Rear view with light off. Connection Port cover by Lisence Plate

Light on In dark
Light on Trunk open

Light on in dark. Light on with trunk opened.


Videos

Mode 1 car launching with original sound

Mode 2 double flash with original sound


Issues and Solutions

Issue 1 : Light Proof

The cardboard we are using is thicker than regular printing paper, yet it is not thick enough to block the light. Especially when the color of cardboard is white. I need to find a way to block the light otherwise it would be a car shaped lamp.

3 layers structure

Solution : Triple Layers

While I think multiple layers might be helpful, I managed to find some dark cardboard which I also used for windows, wheels and edge connections. At this point, besides the space near wheel, gap between windows and engine hood and trunk, the main body is lightproof.

Issue 2 : Detachable Lights

It is required that all the electronic coponents used in this project need to be returned to equipment room once the documentation is down. I need to find a way to place the lights and board inside the car at certain positions, and they need to be detachable.

Detach front
Detach top
Detach rear

Front, Top, Rear

Solution : 工 structure

I came up with this structure which I could easily attach and detatch the front Light to and from the engine hood. It is simple enough that I use only waste paper from previous cutting to create it. At first I worries the rear light, which is the circut playground express, also needs to be attach to something, after I have the cable connected, it is solid stable. The dark cardboard holder is now mainly to prevent the red rear light from invading front space.


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